Project ShowCases

09.07.2019

D8 system with rotating product suspensions at Kessels (DE)

Recently Railtechniek replaced the former K10 system at Kessels GmbH with a D8 system. Kessel is a German company from Mönchengladbach, which is specialized in the production of gas cylinders. Old bottles are treated and recycled. Some bottles even date from before the Second World War! Kessels uses the D8 system to transport the gas cylinders through the assembly lines. The project is installed in a one weekend.

28.06.2019

90 Degrees buffer at Herding (DE)

Herding GmbH Filtertechnik is a company specialized in the manufacture of filter systems and industrial vacuum cleaning systems. Herding is based in Amberg, Germany and has several foreign branches in nine different countries.

04.06.2019

Automated monorail system at HLT (BE)

By order of Belmeko, Railtechniek van Herwijnen has installed a conveyor system at Hayen Laser Technology (HLT) in Sint-Truiden, Belgium. HLT is specialized in laser cutting and bending of industrial sheet metal. HLT is active in many different sectors, ranging from transport and electronics to construction.

28.06.2019

Power & Free system with interruption mechanism at Piron (Be)

Railtechniek recently installed a Power & Free system at Piron in Thimister-Clermont, Belgium.  Piron is specialized in the treatment and finishing of products for various industries such as the aerospace industry.

29.05.2019

K8-2 Power & Free systeem at Yanfeng (CN)

Yanfeng is a company specialised in the development and production of automotive interiors. Yanfeng is headquartered in Shanghai. In addition, the company has 110 factories in 20 countries.

27.05.2019

Automated monorail at Karl Georg (De)

By order of SLF Oberflächentechnik GmbH, our German subsidiary TFX Railtechnik has installed a conveyor system at KARL GEORG Steel Manufacturing and Processing GmbH in Ingelbach-Bahnhof, Germany. KARL GEORGE is specialised in the development and production of crane wheels, wheel sets and wheel blocks.

24.05.2019

T4 Power & Free system at Eckart (De)

Eckart GmbH is specialised in the development and production of custom-made rotary actuators. These actuators are produced in the Eckart factory in Schluchtern, Germany. Eckart's rotary actuators are used in various industries such as the automotive, engineering, construction, and turbine industries.

26.04.2019

T1 Power & Free system at Dresel (De)

By order of MEEH Pulverbeschichtungsanlagen GmbH, our German subsidiary TFX Railtechnik has installed a powder coating system at Dresel in Rheinfelden, Germany. Dresel is specialised in sandblasting, painting, spraying and powder coating of various steel products.

04.04.2019

T1 Power & Free system at Lackro-Finishing (Ro)

This week we delivered a  T1 Power & Free system at S.C. Lackro-Finishing in Timisoara, Romania. The Romanian company is a manufacturer of spraying facilities, such as spray booths and drying ovens. The system supplied by Railtechniek van Herwijnen contains a total chain length of 90 m and has a maximum load per carrier of 300 kg.

After the products have been loaded into the Power & Free system, they are first blasted. The products are then transported to the powder booths where ...

06.02.2019

Unique D8 chain conveyor system at Technicoat in Poland.

A lot of coating companies have problems with pollution on the products of chain conveyor systems, whose bearings are relubricated with oil. Railtechniek van Herwijnen has found a solution for this by developing a chain with bearings that contain a lifetime lubrication.

27.03.2019

Automatic Dipping Crane at JAZO.

Railtechniek recently installed a Dipping Crane at Jazo in Zevenaar. This system enables Jazo to automatically place and treat their products in the various baths.

Jazo is located in Zevenaar and specializes in the development and production of doors and ventilation grilles. Jazo wanted a Dipping Crane that would move and treat the products automatically through the system.

19.03.2019

K8-2 Power & Free system at Feneko (Be)

Recently our German subsidiary TFX Railtechnik installed a k8-2 Power & Free system at Feneko in Brussels, Belgium. The ability to load products horizontally and transport them vertically through the system makes this system unique.

Feneko is specialized in metal manufacturing and focuses on sheet metal processing and the production of aluminum fly windows and fly doors. The Belgian company was looking for a system in which their products could be powder coated. Railtechniek had the ...

18.04.2017

A new Dunnewolt D2 soil system and sorting system for House With No Steps (AU)

Dunnewolt has successfully installed a new D2 soil rail including a hoist and sorting system at the commercial laundry business of House With No Steps in Australia. House With No Steps is one of Australia’s leading disability service providers. They provide employment to over 500 people with a disability. Dunnewolt specially designed the rail system taking into account the employees with a disability. Therefor the sorting station is sunk into the ground to reach a proper working height for th ...

02.03.2017

An overhead bridge crane system for DRU Verwarming B.V. (NL)

Guests who visit DRU Verwarming B.V. in Duiven immediately feel at home. Entering the showroom you are met by a delightful scent of crackling fire. DRU shows a wide range of fireplaces in all types and sizes, most of them in operation. They offer fires and stoves. We would like to know how DRU is able to deliver such a wide variety of fireplaces in short time and tailor made. How does DRU maintain the high level of their well-known quality. And...how did Rai ...

TELEFLEX® D8 transfer chains - Kamp Coating (NL) Reconstruction conveying system

For Kamp Coating Railtechniek reconstructed the existing overhead conveying system. Kamp Coating is specialized in surface pretreatment and powder coating of metal products. Kamp Coating finishes various metal products with a suitable coating system, for instance, spare parts for the automotive sector, mechanical engineering and  agro technics. The company has national coverage and invests in innovative, sustainable solutions. Their aim is to deliver quality ...

T1 Teleflex Power & Free conveyor for JC Interiors (G)

For JC Interiors in Hannover TFX-Railtechnik has installed a T1 Teleflex Power & Free conveyor system for transporting and buffering of VW rooftops. The T1 Power and Free system for JC Interiors consists of 6 parallel placed lines with buffer zones at the roof, just to enable the manufacturing and buff ...

09.11.2016

A new powdercoating line for TMP Coatings BV (NL)

Trading under the name of TMP Coatings BV, TMP Metaalbedrijven from Waalwijk started with a powder coating line for metal parts. Railtechniek van Herwijnen B.V. deliverd and installed the complete new line. The main objective for TMP was optimisation of the logistic flows together with flexible options. 

Germany

TELEFLEX® D8 Power and Free Conveyor for GvG Coatings (G) compatible with existing system

End of May we installed a TELEFLEX® D8 Power and Free Conveyor for GVG Coatings (D) as an extension of the existing system. It was very important that both systems would be compatible with each other. Therefor we customized the Power and Free Conveyor to the existing monorails. To make sure the control of the complete conveyor installation can be done with one PLC program, we installed a complete new switch box with a PLC extension module. The module communicates with the existing PLC program th ...
11.08.2016

A XXL system for Hop Metaalconservering BV in Veenendaal (NL)

We installed a Teleflex T5 Power & Free conveyor system for Hop Metaalconservering BV in Veenendaal. This heavy duty system transports very large and heavy metal constructions through the surface treatment processes.

It's probably the largest system in the Benelux, with a capacity of maximum 25 meters and 5000 kg.

A TELEFLEX® T4 Power & Free System for Atik Metal (TR)

For over 60 years Atik Metal provides high quality gray and ductile iron parts. They use modern equipment with the latest technology. In June 2016 we installed a TELEFLEX® T4 Power & Free System and a Monorail 240.000 for Atik with a total length of nearly 550 meters, supplied with 326 pusher dogs and 60 load bars.
Netherlands

The advantages of overhead conveyors for woodworking assembly

As a modern woodworking factory firm De Mors decided to optimize and accelerate various woodworking activities. Until recently De Mors used their overhead monorail conveyor mainly for coating processes. In order to improve productivity on the complete assembly line including packaging and preparations for dispatch, the new system carries products through the various steps of the finishing process. It increases efficiency and flexibility and frees up valuable floor space.
01.06.2016

Teleflex T1 power and free for Kreuznacher Zentralwäscherei GmbH (DE)

For Kreuznacher Zentralwäscherei GmbH in Bad Kreuznach (DE), TFX Railtechnik installed a Teleflex T1 power and free conveyor. The conveyor has a length of 95 meters and equipped with pusher dogs, stop stations and vertical bends to compensate the height difference of 7 meters. The system is equipped with 35 pieces of load bars to transport laundry rolcontainers.

26.08.2015

Knights Commercial Laundry in Toowoomba (AUS)

Dunnewolt B.V. awarded with a new major contract to supply and install a new D2 and D3 Dunnewolt monorail conveyor at Knights Commercial Laundry in Toowoomba (AUS).  The order also contains the delivery of 14 Dunnewolt stainless steel sorting bins, several loading and sorting belts and the complete installation of above components.

Start assembly December 2015.  

27.05.2015

Aramark Inc. in Stockton (USA)

Dunnewolt B.V. delivered and installed an extension to the D2 – 820 monorail system at Aramark in Stockton (USA). The purchase order from Senso Technics B.V. contained also 2 pieces new and redesigned original Dunnewolt stainless steel sorting bins respectively with 12 and 16 positions. Also 100 new bag containers, several pneumatic and electric hoists, switches and switch sections, bends etc. were installed. Also a general overhaul was performed at the existing Dunnewolt conveyor.      

18.03.2015

Timmerfabriek Hardeman B.V. - Lunteren (NL)

At Timmerfabriek Hardeman B.V. in the Netherlands, Railtechniek installed a monorail bridge crane. The bridge crane is a customer designed low headroom execution.  To optimize the lifting height 2 pieces GIS GPM250 electric chain hoist were built in a double bridge crane with a unique moveable  suspension framework. With the use of an enclosed conductor system the electrical cables are reduced to an minimum.  

 

04.03.2015

Sprick Cycle GmbH

TFX Railtechnik GmbH delivered and installed a new overhead conveyor at Sprick Cycle GmbH in Poland.

After successfully delivered a Teleflex D8 ® overhead chain conveyor in 2013 with a total length of 900 meters, TFX Railtechnik was chosen by Sprick Cycle to deliver again a Teleflex conveyor.

The new conveyor has a length of approx. 530 meters with a pitch of 300mm. The conveyor is powered by 3 worm drive units which guaranteed a smooth and quiet running operation. The special des ...

07.04.2014 to 25.07.2014 Netherlands

Koninklijke Auping BV

Railtechniek installed a completely new power and free at Koninklijke Auping B.V.. Due to the high standards and reliability we have chosen for the Teleflex T1 ®.  The total length of the system is 850 meters divided in a normal and a high temperature section. The main conveyor has a maximum speed of 10 m/min while several transfer systems with lower speeds running through the pretreatment, curing ovens and powder cabins. A customer designed loadbar fitted with a rotation unit provides maximu ...

01.11.2013 to 01.01.2014 Netherlands

Koninklijke Gazelle NV

Railtechniek van Herwijnen recently designed and manufactured an entire new Inverted Power and Free Overhead conveyor for one of the largest Dutch bicycle manufactures. The inverted Teleflex® F1 Power and Free System has a length of 450 meters and is used for powder coating bicycle frames. In consultation with the client, there is a lay-out design which is optimized with our expertise to realize the best out-put of products throughout the use of workstations etc. The system is equipped with 2 ...

Ronal Wheels

Completion of the new production line for Ronal Wheel’s in the Czech Republic.

Railtechniek van Herwijnen BV in construction with their German group company TFX-Railtechnik GmbH delivered a purpose designed D8 chain conveyor system for the transport of Aluminium wheels in their paint finishing line. Every day 13.000 wheels are painted. Railtechniek installed 6 Teleflex D8 chain conveyors with a total chain length of 1.200 mtr as overhead and floor design. All conveyors are fully robot s ...

22.05.2014 to 31.05.2014 Netherlands

Van Gulik Coatings BV

Van Gulik Coating is a specialist in the powder coating of metal, zinc plated metal and aluminum in all colors. For 25 years Van Gulik Coatings offers the best powder coating system.